Innovative Solutions in Petfood Engineering and Technology
Welcome to our Petfood Engineering & Technology platform, where we transform complex challenges into innovative solutions. Explore advancements and expertise that redefine the boundaries of possibility within the petfood industry.
M Petfood Services
DESIGN OF DRY & WET PETFOOD FACTORIES AND EQUIPMENT
DESIGN OF LIQUID PALATABILITY ENHANCER PROCESS LINE AND EQUIPMENT
ALL RECIPES FOR PETFOOD
DIE PLATES AND KNIVES FOR EXTRUDER
About M Petfood
With over 30 years of hands-on experience in the petfood industry, M Petfood is a trusted global partner for companies seeking expertise, innovation, and practical support in every aspect of petfood production. From designing complete processing lines to optimizing existing operations, we deliver solutions that strengthen efficiency, quality, and profitability.
Who We Are
M Petfood is a team of industry professionals with decades of experience working directly in wet and dry petfood production. Our expertise covers engineering, formulation, process optimization, equipment design, and product development — allowing us to support petfood manufacturers at every stage of their growth.
Our Mission
Our mission is to provide reliable, science-based, and cost-effective solutions for the petfood industry. We help manufacturers produce safe, nutritious, and competitive products while improving operational performance and reducing production costs.
Our Vision
We aim to be the leading technical partner in the global petfood industry, recognized for practical knowledge, innovative thinking, and long-term support that drives sustainable success for our clients.
What We Do
Designing New Processing Lines
We create complete wet and dry petfood processing lines, tailored to each factory’s capacity, budget, and production goals.
Our services include:
Full engineering design
Layout planning and workflow optimization
Equipment selection
Commissioning support
Training for production teams
Recipe Development & Formulation
M Petfood develops recipes that balance nutrition, cost, performance, and palatability.
We support:
Dry, wet, and semi-moist petfood
Treats and snacks
Special and functional diets
Ingredient selection and sourcing
Nutritional optimization
High-Quality Die Plates & Knives for Extruders
We manufacture and supply premium die plates and extruder knives designed for:
Better shaping and consistency
Longer lifetime
Lower energy consumption
Improved product appearance
Reduced downtime and maintenance
Cost Optimization & Cost Control
We help factories reduce costs without reducing quality by:
Ingredient cost optimization
Energy and efficiency improvements
Waste reduction strategies
Production flow optimization
Cost killing and continuous cost control systems
Business Optimization
For long-term growth, M Petfood supports:
Factory audits
Process efficiency improvements
Organizational workflow planning
Productivity upgrades
Line Modernisation
We modernize old production lines with:
New technologies
Updated process controls
Better energy efficiency
Improved safety and hygiene standards
Higher output with the same or lower cost
Problem Solving
We provide fast and effective solutions for:
Production issues
Mechanical or process failures
Texture, shape, moisture, or palatability problems
Batch inconsistencies
Product rejects or quality concerns
R&D and New Product Development
Innovation is a key part of what we do.
We support:
Development of new product lines
Testing and pilot production
Ingredient trials
Texture and process innovation
Prototype evaluation
Feasibility Studies
Before investing, we help clients make informed decisions by providing:
Market and product feasibility
Cost and profitability analysis
Technical and production feasibility
Risk evaluation
CAPEX and ROI predictions
Why Choose M Petfood
30+ years of practical industry experience
Complete support from idea to production
Technical, engineering, and nutritional expertise
Proven problem-solving capabilities
Strong focus on cost control and efficiency
High-quality tools, components, and solutions
Long-term partnership approach
DESIGN OF DRY & WET PETFOOD FACTORIES AND EQUIPMENT
Comprehensive Support for Wet & Dry Petfood Projects
Integrated Production Line Development
We prepare complete technical documentation for both wet and dry petfood lines. This includes:
full process flow charts covering all planned recipes and formats
identification of potential equipment suppliers
preparation of inquiries and technical specifications
detailed analysis and comparison of supplier offers
organisation of tender procedures and negotiations
development of final factory layouts (wet and/or dry)
supervision of equipment installation on-site
first industrial production runs based on our developed recipes
Product Category Management & Market Strategy
We support clients in effectively positioning their new products by offering:
development of a market entry strategy
category segmentation and identification of product niches
defining physical product characteristics (form, shape, density, size)
determination of packaging formats
preparation of legal declarations according to EU requirements
creation of marketing claims for packaging
compilation of final product lists with complete specifications and chemical parameters
Recipe Development & Raw Material Management
Our formulation and ingredient services include:
full recipe development for all product categories (private label, economy, premium, super-premium, functional diets)
mineral and vitamin premix formulation
recipe cost optimization before production launch
preparation of raw material specifications
identification of qualified raw material suppliers
supplier audits when needed to ensure required quality standards
Factory Start-Up & Finished Product Management
During commissioning, we take responsibility for:
performing the first industrial production trials for each recipe
implementing corrective actions based on results
preparing final specification sheets and product data sheets
defining the final physicochemical parameters of finished products
Quality System Development
To ensure stable production and compliance with standards, we offer:
theoretical training for technologists and operators
practical training during the start-up phase
preparation of foundational quality system documentation
creation of laboratory analysis lists and recommended testing methodologies
Additional Strategic Services for Investors
We assist investors from the earliest concept stage, helping them design a factory that is efficient, cost-effective, and scalable:
support in selecting the optimal factory location
consulting with architects on building layout, production flow, and functional areas
defining factory capacities for both wet and dry systems and establishing the production mix
conducting preliminary market analysis (categories, volumes, customer types)
identifying necessary technologies and preparing equipment lists with budget estimates
aligning production capacity with the total investment budget
calculating utilities and energy requirements (water, gas, electricity)
organising reference visits to comparable petfood factories
preparing staff requirement estimates
defining product mix, raw material usage, and category segmentation
preparing cost and sales projections, production plans, and schedules
identifying automation and robotisation options to reduce costs and increase efficiency
analysing applicable legal and regulatory requirements in the petfood sector
preparing process descriptions and production flow documentation for each product category
DESIGN OF LIQUID PALATABILITY ENHANCER PROCESS LINE AND EQUIPMENT
Palatability Enhancer Production
Palatability enhancers are one of the key functional ingredients in every dry petfood formula for both dogs and cats. When chosen correctly, they significantly increase palatability and strengthen product acceptance across all market levels — from economy and private label ranges to premium and super-premium lines. In such a competitive category, the right palatability enhancer can noticeably improve eating performance and elevate your product above competing brands. The market offers many reputable producers capable of supplying materials suitable for every segment of the dry petfood industry.
However, palatability enhancers also represent one of the most expensive components in a dry petfood recipe. In many formulas, their cost accounts for a substantial percentage of the total recipe price. Depending on the positioning of the product, this can strongly affect overall production costs and restrict competitive pricing.
M Petfood provides a practical and profitable alternative.
We support manufacturers in developing and installing their own lines for liquid palatability enhancer production. Our solutions cover all capacity levels and include a full technological package: complete process-line design, production know-how, and ready-to-use manufacturing recipes. Once the system is running, you can produce your own palatability enhancers, control their quality internally, and significantly reduce the cost of your final recipes.
By lowering dependency on external suppliers, the cost of palatability enhancers — and therefore the cost of finished dry petfood — drops immediately. This allows the investment to pay for itself in a short time. An additional benefit is the R&D capability you gain. With in-house production, you can test new raw materials, develop improved flavour solutions and continuously enhance the palatability of your products. This gives you a competitive edge, not only through savings but also through innovation.
Palatability enhancers (digests) are one of the most influential components in dry petfood recipes. They directly impact flavour acceptance and eating performance in dogs and cats. The right enhancer improves product competitiveness across all market segments.
Importance of Palatability Enhancers
Essential for all dry petfood formulas — economy, private label, premium, and super premium.
Improve flavour, aroma, and overall pet acceptance.
Strengthen product quality perception in a competitive market.
Available from many established global suppliers covering every segment of the industry.
Cost Challenges in Standard Production
Palatability enhancers are among the most expensive raw materials in a dry petfood recipe.
A significant portion of the final recipe cost comes directly from these materials.
High reliance on external suppliers increases vulnerability to price fluctuations.
Recipe optimisation becomes limited when enhancer costs are high.
Our Solution: In-House Production Lines
M Petfood provides complete support for building and operating your own liquid palatability enhancer production line.
Our service includes:
Process & Line Design
Designing a complete process line for liquid palatability enhancer production.
Capacity options for small, medium, and large factories.
Full technology transfer and production methodology.
Equipment Consulting
Identifying required equipment for the chosen production capacity.
Preparing supplier inquiries and analysing technical offers.
Support in negotiations and purchasing processes.
Production Recipes & Technology
Providing complete sets of production recipes.
Delivering detailed processing parameters and technological guidelines.
Advising on raw material selection and supplier choice.
Installation & Factory Start-Up
Supervising assembly and installation of equipment.
Running first production batches together with your team.
Conducting necessary adjustments based on test results.
Training & Documentation
Training for operators and technologists.
Preparing basic quality documentation required for stable production.
Establishing laboratory procedures for product control.
Key Benefits for the Investor
Immediate reduction of recipe costs thanks to cheaper internal production.
Short investment payback time due to significant savings on purchased enhancers.
Full quality control over your palatability enhancer materials.
Independence from external suppliers and protection against market price changes.
New R&D possibilities, allowing experiments with raw materials and flavour systems.
Improved competitiveness through better palatability and lower production costs.
Strategic Advantage for Your Company
Producing your own palatability enhancers transforms them from a major cost into a strategic asset.
You achieve:
Lower production costs
Higher product palatability
Faster recipe optimisation
Stronger market position
Long-term technological advantage
ALL RECIPES FOR PETFOOD
Recipe Development for Petfood
A recipe is the foundation of every new product and every optimisation project. Proper formulation requires balancing nutritional needs, product functionality, legal requirements, raw-material quality, sensory expectations, and production efficiency. At M Petfood, we combine all of these elements into precise, cost-effective and market-ready solutions.
Recipe Development Principles
When preparing recipes for petfood, we take into account:
Nutritional requirements for dogs and cats
Product functionality and targeted performance
Legal norms and feed-regulation compliance
Approved raw materials and feed additives
Quality, price and availability of raw materials
Visual and sensory characteristics of the final product
Technological impact of the recipe on production lines
Overall cost efficiency and competitive positioning
Our approach guarantees formulas that are safe, nutritionally balanced and optimised for both production and market demands.
Classic Formulas
Our classic formulations are designed to deliver high-quality, well-balanced petfood at competitive cost levels.
We ensure:
Recipes aligned with nutritional guidelines for different life stages
High palatability and digestibility
Compliance with all EU feed regulations
Raw-material optimisation for cost control
Sensory appeal that meets consumer expectations
Stable technological performance on production lines
These recipes are ideal for economy, private label, premium and super-premium ranges.
Custom Diets
The growing humanisation of pets increases the demand for specialised, tailor-made diets. Custom products require careful planning to ensure safety, compliance and functional performance.
Our support with custom diets includes:
Designing recipes for specific customer or brand requirements
Incorporating new functional ingredients and additives
Creating formulas with targeted health or nutritional benefits
Full verification of legal requirements and labelling rules
Ensuring feed safety, stability and long-term product quality
Cost optimisation at each development stage
Defining necessary research and analytical tests for validation
You receive a complete documentation package ready for industrial production, ensuring high customer satisfaction and strong pet acceptance.
Veterinary Diets
Lifestyle changes, environmental factors and dietary habits contribute to the rise of health issues in pets. Nutritional support plays a key role in preventive care and management of chronic conditions.
We develop specialised veterinary formulas that support:
Gastrointestinal sensitivity
Hepatic and renal function
Weight control and obesity prevention
Skin and coat problems
Oral health issues
Allergies and food intolerances
Joint and mobility concerns
Other lifestyle-related conditions
Our veterinary diets combine:
Clinical nutritional principles
Functional ingredients with proven effects
Safe and compliant ingredient selection
Optimised cost structure
Clear documentation for regulatory approval
These dedicated recipes help manufacturers deliver targeted solutions that support the well-being of pets with specific health challenges.
DIE PLATES AND KNIVES FOR EXTRUDER
Die Plates and Knives for Extruders
High-quality die plates and knives are essential components of every dry petfood extrusion line. Their design, durability and precision directly influence product quality, process stability and production efficiency. At M Petfood, we offer complete support in selecting, designing and manufacturing die plates and cutting systems tailored to your equipment, product range and capacity.
Importance of High-Quality Die Plates and Knives
Die plates and knives determine the final characteristics of extruded petfood, including:
Shape, size and texture of kibble
Density and mechanical durability
Uniformity and visual appearance
Cutting precision and product consistency
Extruder load, energy efficiency and throughput
Impact on wear, maintenance cycles and production downtime
Correct design and material selection significantly reduces operating costs and improves product quality.
Die Plate Design and Production
We provide comprehensive solutions for die plate development, ensuring high performance in daily production.
Our support includes:
Custom Design
Designing die plates for all extruder types and capacities
Tailoring hole geometry, thickness and distribution to target recipes
Developing shapes for standard, premium and functional petfood products
Material Selection
Choosing optimal steel grades for durability and corrosion resistance
Options for hardened, wear-resistant and long-life materials
Precision Manufacturing
CNC machining for high dimensional accuracy
Controlled surface finishing to reduce friction and improve flow
Testing and adjustment before delivery
Optimisation for Cost & Performance
Reduced die pressure to lower energy consumption
Improved flow dynamics for stable throughput
Extended lifespan to reduce replacement frequency
Knife Systems for Extruders
High-performing knife assemblies ensure clean cutting and uniform kibble size.
We provide:
Knife Blades
Long-lasting blades manufactured from high-strength alloys
Options for standard, serrated or custom cutting profiles
Knife Hubs & Holders
Balanced construction for smooth, stable rotation
Designs compatible with major extruder brands
Cutting System Optimisation
Ensuring compatibility between die plate and knife set
Adjusting blade angles for perfect cutting quality
Reducing fines, waste and dust formation
Maintenance Planning
Guidelines for sharpening, replacement and performance monitoring
Wear analysis and recommended replacement intervals
Technical Support & Engineering Services
M Petfood offers end-to-end assistance for die plates and knife systems.
Evaluation of existing die plates and knives
Performance analysis on your current extrusion line
Custom modifications to improve product quality
Troubleshooting of cutting or extrusion problems
Technical documentation and safe-use guidelines
Fast production of spare die plates and knife sets
Benefits for Your Factory
Choosing M Petfood die plates and knives provides:
Improved kibble quality and visual consistency
Longer equipment life and lower maintenance costs
Higher production stability and energy efficiency
Reduced downtime from tool replacements
Precise product shaping for every market category
Better cost control thanks to extended durability